Mailer Boxes
Double-wall side insulation keeps fragile items safe, with tape-free wing closures that cut packing time in half.
Premium custom packaging — boxes, bags, inserts, sleeves & cups — with ultra-fast delivery anywhere in the USA. Any size, any quantity, wholesale pricing.
Everything from branded boxes and specialty cartons to bags, inserts, and paper cups — all designed to represent your brand and protect your products.
Structural box solutions engineered for protection, branding, and shelf impact.
Double-wall side insulation keeps fragile items safe, with tape-free wing closures that cut packing time in half.
High ECT-rated fluting absorbs multi-directional pressure, keeping bulk pallet freight undamaged through carrier drop tests.
Dense 3mm binder board delivers a solid, premium feel with perfectly square corners and an impressive lid-opening experience.
Micro-scored creasing prevents ink cracking at edges and supports auto-gluer compatibility for high-volume retail runs.
Pre-perforated headers convert retail boxes into self-standing POS displays instantly — no tools required.
Stress-tested die-cut handles distribute weight evenly along bottom seams, preventing breakage under load.
Versatile caliper grades with low tare weight and precise fold lines for cost-effective direct-to-consumer shipping.
F, E, C, B, and A-flute walls create an internal air cushion that prevents punctures from sharp corners during transit.
Unbleached long-wood-fiber stock maintains inherent tear resistance and offers complete curbside compostability.
Ultra-smooth clay-coated white surface supports fine-line typography and spot-UV varnish without ink bleed.
Precision CAD dielines for non-standard form factors, multi-part kits, and unique geometries — calibrated to millimeter tolerances.
Specialized packaging that meets regulatory requirements and customer expectations across every sector.
Shallow-depth profiles prevent garments from shifting, keeping ironed textiles wrinkle-free from factory to customer.
FDA-approved barrier coatings prevent grease bleed-through; fog-free PET windows showcase baked goods beautifully.
Interlocking cell partitions isolate each bottle, preventing glass-on-glass contact and breakage during shipping.
Certified two-button push-and-slide locks meet strict state compliance requirements while remaining adult-friendly.
Precision-cut step decks hold bottles at an upward angle, maximizing shelf visibility under retail lighting.
Polylined thermal-lock structures maintain food temperature; side vents prevent condensation from making food soggy.
Tamper-evident fiber tear flaps combined with embossed Braille typography ensure global healthcare regulatory compliance.
Reinforced flaps hold heavier products securely on retail shelves without tearing or forward lean.
Complete your packaging suite with printed inserts, bags, sleeves, and cups that reinforce your brand identity.
Versatile bag formats manufactured from eco-friendly materials — ideal for retail, gifting, and e-commerce fulfillment.
Friction-fit belly bands let you refresh stock containers for seasonal promotions without reordering entire boxes.
Custom-shaped paperboard or EVA cavities keep products snug and secure, significantly reducing shipping returns.
Double-wall construction allows comfortable handling of hot beverages without needing a secondary cardboard sleeve.
Select from trusted packaging substrates, eco-friendly alternatives, and premium finishing effects to create an unboxing experience that truly represents your brand.
From your first idea to delivery at your door — ordering custom packaging has never been easier or faster.
Submit your box dimensions, preferred material, and upload your artwork or logo via our quick quote form.
Receive free 2D dielines and a 3D digital mockup to verify artwork placement and design accuracy before printing.
We begin production using high-quality offset or digital printing for sharp, accurate, and consistent color reproduction.
Your custom packaging ships free to any US address in 8–10 business days — no surprise charges at checkout.
See what our customers say and explore the custom packaging we've delivered to businesses across the United States.
Leading U.S. Brands That Trust Us
Real feedback from businesses across the United States.
"I'm impressed with how quickly everything was done. The turnaround was faster than any packaging supplier I've worked with before."
"Consistent excellent results every single time. There is never a drop in material quality — that's exactly why I keep coming back to this company."
"I'm definitely ordering again. My customers have been genuinely impressed with the quality of the box printing — it really elevates my brand."
At Rush Custom Boxes, we engineer packaging that amplifies your brand, protects your products, and reduces shipping costs. Whether you're launching an online store or scaling a national retail operation, our custom packaging delivers results — quickly, reliably, and at wholesale prices that support any budget.
Our custom boxes are structurally engineered to fit your products precisely, eliminating movement during shipping and ensuring delicate items arrive in perfect condition — reducing returns and protecting your brand reputation.
Using high-definition offset printing and precision color-matching technology, your logos and brand colors will appear exactly as vibrant and accurate on your physical boxes as they do in your digital files.
Switch to eco-conscious packaging that strengthens your brand's sustainability credentials without compromising on structural integrity, print quality, or visual impact.
Our kraft packaging is produced from post-consumer recycled pulp and breaks down naturally in standard recycling streams — a responsible choice for brands committed to environmental stewardship.
We use water-based and soy inks that produce minimal volatile organic compounds (VOCs), delivering brilliant, food-safe colors that are kind to both people and the planet.
Our E-flute and B-flute corrugated designs provide maximum puncture resistance at reduced material weight, helping you cut shipping costs while maintaining superior product protection.
Ordering custom printed boxes should be straightforward and transparent. We work directly with you to eliminate middlemen, streamline the proofing process, and deliver premium packaging at honest, competitive wholesale rates.
Custom shapes, special sizes, and precision dielines — all included at no extra cost.
Interactive 3D proofs ensure your artwork is perfect before a single box is printed.
The price you see is the price you pay — zero surprise shipping charges at checkout.
Starting with as few as 50 units lets you test new packaging concepts, manage cash flow, and scale production confidently as your business grows.
Standard orders ship in 8–10 business days after artwork approval. Rush production options are available for time-critical product launches and seasonal campaigns.
Use 10pt–28pt folding cardstock for retail, cosmetics, and light products. For heavier items or shipping, fluted corrugated board provides superior structural protection.
Clear answers to your packaging & production questions
Our packaging specialists are ready to help you find the perfect solution for your brand.
Explore our Instagram for daily custom packaging ideas, luxury unboxing moments, and the latest design trends from our production floor.